Product Description
ASTM A370 Electro Hydraulic Servo Universal Testing Machine tester
1.Product introduction
This machine is an important instrument and equipment for testing the physical properties, mechanical properties, process properties, structural properties and internal and external defects of various materials and their products. It can realize tension, compression, bending, shear and other types of tests on metal or non-metal materials, and can automatically obtain the tensile strength, yield strength, prescribed non-proportional extension strength, elastic modulus and other performance indicators of the tested materials. , which can complete closed-loop control such as constant-rate loading, constant-rate deformation, constant-rate displacement, and constant-rate strain.
This machine has accurate testing, powerful functions, easy operation, stability and reliability. It is widely used in universities, scientific research institutes, testing institutions, aerospace, mili tary industry, metallurgy, machinery manufacturing, transportation construction, construction and building materials and other industries for precision material research, material analysis, material development and quality control. Process qualification performance verification tests of materials or products can be carried out.
ASTM A370 Electro Hydraulic Servo Universal Testing Machine tester
2.Product Features
- Double power mechanism servo motor gear pump.
- v Dual motor dual oil pump, gear oil pump pressure. The oil supply of the clamp and cylinder is stable and reliable. (The traditional three-phase asynchronous motor supplies oil for the clamp, and the servo motor supplies oil for the cylinder. It is super silent and the noise is less than 70 decibels. Loading is more stable and faster. More reliable and durable sample holding)
- u New external independent controller -- adding an independent external manual control unit provides a new solution for the measurement, control and operation of the testing machine. USB data transmission fully supports notebook computers, tablet computers and desktop computers; It is an important part of leading the development of testing machine technology.
- u Higher stability, stronger rigidity and better durability.
- u Multifunctional handheld controller -- it can control the rise and fall of the mobile beam and the cylinder, clamp and release the clamp mouth, and has the function of emergency stop of the oil pump, which is more convenient to use the sample clamping;
- u Equipment operation monitoring system -- with phase sequence, lack of phase self-test indicator function, electrical overcurrent, overload and other protection functions, so that the equipment operation is safe and reliable;
- u Wedge clamping mode is adopted for the upper and lower clamp seat of the host machine -- the sample is more stable and the sample fracture is better.
- u Elastic shock absorption mechanism is set at the lower part of the lead screw -- effectively reduce the impact caused by the fracture of the sample and reduce the noise;
- u Add a flexible dust cover outside the lead screw to avoid foreign matter entry, increase the durability of the lead screw and transmission mechanism, and improve the appearance of the whole machine;
- u Safety cover -- three-sided cold rolled steel plate punching type safety cover, prevent foreign bodies from flying out during the test, improve the protection level and facilitate real-time observation by operators, and effectively ensure the personal safety of the experimenter.
- u Servo pump station adopts cartridge valve differential pressure servo technology - energy saving and environmental protection, safe and reliable, reduce system heat; At the same time, the clamping force increases with the increase of the test force, and the sample is firmly clamped.3. Electrical measurement and control part
(1) External independent controller
The external independent controller is a new generation dedicated controller for static testing machines developed by our company over many years. It integrates measurement, control, and transmission functions, and has highly advanced signal acquisition, signal amplification, data transmission, and servo valve drive units. Integrating and adding an external manual control unit provides a new solution for the measurement, control and operation of testing machines. USB data transmission fully supports notebook computers, tablet computers, and desktop computers; it is an important part of leading the development of testing machine technology
(2) Universal testing machine measurement and control software
The measurement and control software of the universal testing machine adopts DSP technology and neuron adaptive control algorithm to realize multiple closed-loop control modes such as equal-rate test force, equal-rate cylinder displacement, equal-rate strain, etc. The control methods can be combined in any way and switched smoothly. It has a network interface and can Realize data networking and remote control functions.
(3) Equipment operation monitoring system
The equipment operation monitoring system is a subversive improvement made by our company on the original high-current circuit. It adds phase sequence, phase loss self-test indication functions, electrical overcurrent, overload and other protection functions to make the equipment operation safe and reliable.
(4) External handheld control box
It can control the rise and fall of the movable beam and the oil cylinder, and the clamping and loosening of the jaws. It also has an emergency stop function for the equipment, making the specimen clamping more convenient and the operation simpler..
(5) Pressure monitoring instrument
The differential starting pressure, system pressure and clamping pressure of the servo oil source are displayed in real time to ensure the normal operation of the equipment.
ASTM A370 Electro Hydraulic Servo Universal Testing Machine tester
3. Applicable standards
- uGB/T 2611-2007 "General Technical Requirements for Testing Machines";
- uJB/T 7406.1-1994 "Testing Machine Terminology Material Testing Machine";
- uGB/T 16826-2008 "Electro-hydraulic Servo Universal Testing Machine";
- uGB/T 16825.1-2008 "Inspection of Static Uniaxial Testing Machines Part 1: Inspection and Calibration of Force Measuring Systems of Tensile and/or Compression Testing Machines";
- uGB/T 22066-2008 "Evaluation of Computer Data Acquisition System for Static Uniaxial Testing Machines";
- uJJG 139-2014 "Tensile, Compression and Universal Material Testing Machine";
- uJB/T 6146-2007 "Technical Conditions for Extensometers";
- uJB/T 6147-2007 "Technical Requirements for Packaging, Packaging Marking, Storage and Transportation of Testing Machines";
- uGB/T 228.1-2010 "Metallic Materials Tensile Testing Part 1: Room Temperature Test Method";
- uGB/T 7314-2017 "Metallic Materials Room Temperature Compression Test Method";
- uGB/T 232-2010 "Bending Test Methods for Metal Materials";
- ASTM A370 Standard test methods and definitions for mechanical property testing of steel products.
Product Parameters
ASTM A370 Electro Hydraulic Servo Universal Testing Machine tester
4. Specifications
- Technical parameters
- uMaximum test force (kN)
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- u600
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- uFour columns and two screws
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- uTest force measurement range
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- u2%-100%
|
- uThe whole process is not divided into gears, equivalent to 4 gears
|
- uRelative error of test force indication
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- u<±1% of indication value
|
-
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- uTest force resolution
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- uMaximum load 1/300000
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-
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- uRelative error of deformation indication
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- u<±1% of indication value
|
-
|
- uDeformation resolution
|
- uMaximum deformation 1/300000
|
-
|
- uMaximum tensile test space (mm)
|
- 1500
|
Easy installation of anchor tension clamps |
- uCompression space (mm)
|
- 1400
|
-
|
- uPiston stroke (mm)
|
- 200
|
-
|
- uSpacing between columns (mm)
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- 490
|
-
|
- uCircular specimen clamping range (mm)
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- Φ6-Φ40
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-
|
- uFlat specimen clamping thickness (mm)
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- 0-15
|
-
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- uMaximum clamping width of flat specimen (mm)
|
- 75
|
-
|
- uPlate size (mm)
|
- 204*204mm
|
-
|
- uMaximum distance between two points of bending fulcrum (mm)
|
- 300
|
-
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- uBending roller width (mm)
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- 140
|
-
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- uClamping method
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- Hydraulic clamping
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-
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- uHost overall dimensions (mm)
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- 760*620*3100
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-
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- uOil source console size (mm)
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- 1100*750*1000
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-
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- uTotal motor power (kW)
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- 3
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-
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- uTotal weight (kg)
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- 3200
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-
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- (2) Factory standard configuration list:
- uTesting machine host
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- uFour-column, two-screw, bottom-mounted oil cylinder testing machine main unit with hydraulic chuck (independent production)
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- 1 set
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- uPressure sensor
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- uOil pressure sensor (the oil cylinder adopts a grinding oil cylinder, cast steel upper and lower beams, workbench, base, and lifting motor)
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- 1 set
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- uControl oil source
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- uServo motor, loaded by German Foy gear oil pump, three-phase asynchronous motor to control hydraulic clamp
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- 1 set
|
- uSoftware measurement and control system
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- uIntegrated integrated oil source. That is: industrial computers, computers, LCD monitors, temperature control systems, etc. are integrated into one oil source
|
- u
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- uElectrical control system
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- uWeisheng Measurement and Control: It can realize three closed-loop control of force, deformation and displacement, and realize shock-free switching during the experiment. It is a digital full-closed-loop measurement and control system, electro-hydraulic servo closed-loop control, and the control mode can be smoothly switched;
|
- u1 set
|
- uComputer
|
- uIndependent production
|
- u1 set
|
- uPrinter
|
- uHP commercial brand computers
|
- u1 set
|
- uRound specimen tensile aids
|
- uHP inkjet printer
|
- u1 set
|
- uFlat specimen tensile aids
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- uΦ13-Φ26, Φ26-Φ40
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- 1 set
|
- uCompression aids
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- u0-15mm
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- u1 set
|
- uInstructions\certificate\packing list
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- u204*204
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- u1 set
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- uDisplacement sensor
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- u----------
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- u1 set
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- uDisplacement wire encoder
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- uInternal density control photoelectric encoder
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- u1 set
|
(4) Servo oil source parameters:
Main system system pressure (Mpa): 25;
Maximum flow rate of oil pump (L/min): 4;v
Oil filter accuracy (μm): 10;
Main oil pump motor power (kW): 2.2;
Material and color of operating table: solid psychological board, black;Fuel tank volume (L): 70.
Double motors and dual oil pumps, gear oil pump for boosting. The separate oil supply of the clamp and cylinder is stable and reliable. (The traditional three-phase asynchronous motor supplies oil to the clamp, and the servo motor supplies oil to the cylinder. It is ultra-quiet and the noise is less than 60 decibels. Loading is more stable and faster. Sample clamping is more reliable and durable)
Standard servo pump control oil source
(Dual power structure: servo motor gear pump, hydraulic cylinder and hydraulic clamping have independent oil supply, stable structure, low noise of servo motor, reliable power)
Attached parameters
Clamping method: Built-in wedge-shaped hydraulic automatic clamping;
Circular specimen clamping range (mm): Φ6-Φ13 Φ13-Φ26 Φ26-Φ40; optional 2 pairs (required for spare)
Plate sample clamping thickness (mm): 0-15, 15-30; optional 1 pair (required for spare)
Maximum clamping width of plate specimen (mm): 80;
Upper and lower platen dimensions (mm): 204*204.
(6) Machine parameters:
Host overall dimensions (mm): 760*620*3100
Oil source dimensions (mm): 1100*750*1000;
Complete machine weight (kg): about 3000;
Total power (kW): 3;
Power supply: three-phase five-wire system, 380V/50Hz or 220V/60Hz.
6. Equipment list:
(1) Host part
project |
quantity |
Material |
Device base |
1 piece |
QT500-7, metal mold precision casting |
piston |
1 piece |
High-quality structural steel high-frequency quenching |
workbench |
1 piece |
Q235-A thickened plate finishing |
moving beam |
1 piece |
Metal mold casting, CNC precision machining, material QT550-5 |
upper beam |
1 piece |
Metal mold casting, CNC precision machining, material QT550-5 |
Column |
4 sticks |
Precision made of high-performance high-quality carbon structural steel, surface chrome plated |
Lead screw |
2 sticks |
T-shaped, precision ground from high-performance high-quality carbon structural steel |
Tension nut |
2 |
QT500-7 ductile iron, high strength and wear resistance |
Geared motor |
1 set |
Gear reduction three-phase asynchronous motor (mounted on the base) |
Fully enclosed protective cover on three sides |
1 set |
Processed and formed from cold-rolled steel plates, fully spray-coated for safety and durability |
(2) Servo oil source part
project |
project |
Remark |
Main oil pump |
Main oil pump |
German Vo ith pump |
Power motor |
Power motor |
Servo motor + three-phase asynchronous motor |
Electro-hydraulic servo valve |
Electro-hydraulic servo valve |
servo valve |
Solenoid directional valve |
Solenoid directional valve |
Hydraulic, 24V |
Cartridge sequence valve |
Cartridge sequence valve |
|
Cartridge pressure reducing valve |
Cartridge pressure reducing valve |
|
Cartridge type relief valve |
Cartridge type relief valve |
|
pressure monitoring instrument |
pressure monitoring instrument |
Shanghai Instrument |
oil filter |
oil filter |
ZU-H10×20 |
High pressure oil pipe |
High pressure oil pipe |
High pressure resistant oil pipe |
Servo oil source cabinet |
Servo oil source cabinet |
Fully spray-painted, the operating table is black solid psychological board |
Hydraulic oil tank |
Hydraulic oil tank |
Capacity: 70 liters |
(3)Measurement and control electrical part
project |
quantity |
Remark |
External independent controller |
1 set |
Self-produced |
External manual control unit |
1 set |
Self-produced |
Universal testing machine measurement and control software |
1 set |
Self-produced |
Equipment operation monitoring system |
1 set |
Self-produced |
External handheld control box |
1 set |
Self-produced |
load cell |
1 set |
High precision sensor |
Displacement sensor |
1 set |
High precision displacement |
Electronic extensometer |
1 stick |
Optional |
Computer/Printer |
1 set |
HP desktop |
(4) Test accessories part
project |
quantity |
Remark |
Hydraulic clamping device |
2 sets |
One set each of the upper and lower beams built-in |
Jaw pallet |
1 pair |
4 pieces in total |
Rebar V-shaped jaws |
2 pay |
4 yuan per payment, Φ13-Φ26mm, Φ26-Φ40mm |
Plate type flat jaws |
1 payment |
4 pieces per payment, 0-15mm, (15-30mm optional) |
Compression attachment |
1 set |
204*204mm, lower pressure plate with adjustable spherical surface |
Bending aids |
1 set |
Pressure roller/support roller diameter (mm): Φ30 |
(optional) |
1 set |
Maximum width of support roller (mm): 160 |
Anti-slip mobile attachment |
1 set |
Span more than 400mm |
Dial indicator |
2 sets |
Optional and customized |
Special tensile attachments for anchor rods |
1 set |
Optional |
Detailed Photos
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