Customization: | Available |
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After-sales Service: | Online |
Warranty: | 1 Year |
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Rubber tube special cracking aging test box technical specification: | |||
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The content of ozone in the atmosphere is very small, but the main factor of rubber cracking, this product simulates and strengthens the ozone conditions in the atmosphere, studies the action law of ozone on rubber, and quickly identifies and evaluates the method of anti-ozone aging performance of rubber and anti-ozone agent protection effectiveness. Reference standards: JIS K 6259 ASTM1149 ISO1431 GB/T13642 GB/T7762-2003 vulcanized rubber or thermoplastic rubber ozone cracking static tensile test, GB/T2951.21-2008 general test method for cable insulation and sheathing materials, GB/T 11206-2009 rubber aging test surface cracking method, and other relevant standards specified test methods. | |||
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The test method can be divided into "static" and "dynamic" according to the test method and standard. Static means that the sample is put into the test box after being stretched, and the dynamic means that the sample is placed on the fixture of the test box, and the test is done while stretching. The floating tension is about 5%-45% of the tested sample itself. | |||
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1.Product specifications | |||
1.Equipment name | Rubber tube special cracking aging test chamber | ||
2.Device model | GA-2013-A | ||
3.Volume | 150L | ||
4.Inner box size | W500mm×H600mm×D500mm | ||
5.Outer box size (approx.) | W1150mm* Height 1750mm * Depth 1200mm (subject to actual delivery size) | ||
6.Ozone concentration | 10-1000pphm | ||
2.performance indicators | |||
1.Temperature range | 0ºC ~ +80ºC(adjustable) | ||
2.Analytical accuracy | 0.1ºC | ||
3.Temperature fluctuation | ≤±0.5ºC | ||
4.Temperature uniformity | ±2ºC | ||
5.Temperature deviation | ≤±2.0ºC | ||
6.Ozone concentration accuracy | 10~1000pphm ±10% | ||
7.Lifting frequency of sample frame | 2R/min(can be customized according to requirements) | ||
8.Airflow speed | 12~16mm/s | ||
9.Test gas flow | 20~70L/min | ||
10.Sample frame speed | 360 degrees rotating sample frame (speed 1~3 revolutions per minute, can be customized according to requirements) | ||
3. structural characteristics | |||
1.Structure | All-in-one machine. | ||
2.Material |
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3.Door |
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4.Control panel |
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5.Sample rack requirements | a) (dynamic test) The fixture is used to fix both ends of the sample under the required elongation, and when in contact with the ozonized air, the length direction of the sample should be basically parallel to the direction of the air flow b) The fixture should be made of a material that does not easily decompose ozone (such as aluminum). c) The sample rotation speed is between (20^-25) mm/s, and each sample is continuously moved along the same path in a plane of vertical dry air flow d) The rotation time of the same sample is (8^-12) min. The scanning area of the sample is at least 40% of the effective area of the test chamber. e) Sample preparation shall comply with the provisions of GB/T 9865.1. The sample is best cut from the new molded test piece, if necessary, can be cut from the finished product. Samples should be at least 3 samples per test condition. The standard sample width of the long strip is not less than 10mm, the thickness of 2.Omm is 0.2mm, and the length of the sample between the two ends of the fixture before stretching is not less than 40mm. |
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6.Sample rack governor | One speed regulator for the sample rack at the lower right of the device | ||
7.Lead holes | One φ50mm lead hole is opened on the left side of the instrument, and it is equipped with hole cover and silicone rubber plug. | ||
8.Caster cup | The bottom of the instrument is equipped with 4 moving casters and 4 horizontal fixed foot cups. | ||
4.air conditioning channel system | |||
1.Forced air delivery | Air forced air circulation, balance temperature and humidity regulation. | ||
2.Air supply mode | After the guide blades of the top shutters guide the flow, the upper supply air and the lower return air are forced to blast the air. | ||
3.Circulation fan | Centrifugal fan with high and low temperature resistance, long axis external motor drive. | ||
5,heating system | |||
1.Heat heater | Nickel chromium alloy electric heating wire electric heater. | ||
2. Temperature sensing | High precision platinum DIN PT-100Ω temperature measuring sensor | ||
3.Control mode | PID regulation +SSR performs heating power or refrigerant flow, so that the air temperature in the inner cavity reaches a dynamic constant temperature | ||
6,humidity system | |||
1.Humidification method | SUS#304 stainless steel embedded electric steam humidifier | ||
2.Humidity sensing | Humidity measurement with high precision PT-100Ω humidity sensor | ||
3.Control mode | PID adjustment +SSR performs humidification power or refrigerant flow to make the air humidity in the inner cavity reach dynamic constant humidity | ||
4.Water supply mode | 42L large water tank, recycled. Ensure uninterrupted experiment | ||
5.Water level control | Adopt float ball valve to control water level automatically, equipped with water level lower limit alarm, dry burning protection and other protective measures | ||
6.Dehumidification method | Condensation dehumidification | ||
7,refrigeration system | |||
1.Cooling method | High power cascade mechanical vapor compression refrigeration | ||
2.Control mode | The control system automatically adjusts the operating condition of the refrigerator according to the test conditions. | ||
3.Compression machine | The use of low temperature environmental protection compressor imported from France is composed of constant temperature control. | ||
4.Make coolant | R23, R404A (ozone loss index is 0) environmentally friendly refrigerant | ||
5.Cold coagulator | Air-cooled condenser | ||
6.Hair steamer | Laminated multi-stage automatic load capacity adjustment | ||
7.Cooling accessories | Expansion valve, solenoid valve, filter dryer, high pressure switch and other components are made of internationally renowned brands. | ||
8.Refrigeration process | Nitrogen protection welding, compressor mechanical cooling, ensure the system clean. | ||
9.Refrigeration principle | Refrigeration methods are divided into vapor compression refrigeration, absorption refrigeration, vapor injection refrigeration, gas expansion refrigeration, thermoelectric refrigeration. Among the above refrigeration methods, vapor compression refrigeration is the most economical and most widely used refrigeration method, and it is also the most commonly used refrigeration method in environmental test equipment. The principle is to use the latent heat of evaporation of freon and other liquids to absorb heat from the cooled object to achieve refrigeration. The liquid that is throttled into the evaporator through the expansion valve absorbs the latent heat of evaporation from the surrounding objects and evaporates. After evaporation, it becomes a low temperature and low pressure gas that is inhaled by the refrigeration compressor. After being compressed by the compressor, it becomes a high temperature and high pressure gas into the water-cooled condenser, where it is cooled into a high pressure liquid, and then enters the evaporator through the expansion valve. This cycle is repeated, absorbing heat from the low temperature to achieve cooling, and then releasing heat from the high temperature. | ||
8,Ozone system | |||
1.Ozone generator | (Using voltage silent discharge tube to produce ozone) | ||
2.Ozone sensor | The ozone concentration sensor imported from the UK can achieve precise control | ||
3.Ozone exhaust system | After the experiment is completed, the ozone in the laboratory is discharged to the outside through the special exhaust fan and air pipe | ||
4.Ozone flow regulator | High precision glass flow trochanter for precise adjustment | ||
9,Control system | |||
1.Sensor | Platinum DIN PT-100Ω | ||
2.Control device | 7 "TFT color touch screen | ||
3.Setting method | Chinese/English menu, touch screen input | ||
4.Operation mode | Custom control/program control | ||
5.Temperature measurement | -90.00ºC--300.00ºC | ||
6.Humidity measurement | 1.0%--100%R.H | ||
7.Resolution | Temperature 0.1ºC; Humidity 0.1%; Time 0.1 min | ||
8.Program capacity |
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9.Control function | a. The time of constant temperature can be set; The temperature change process can be controlled by the program, and multiple temperature programs can be preset for selection and invocation; b. Can realize the automatic operation of the test program, can automatically combine the heating, humidification and refrigeration subsystem work, the program can be linked, can realize the cycle operation; The control system has the detection function and can automatically display and alarm the fault. With program running, program running wait function; Program can jump segment, with power recovery function. c. Can display, set the test parameters, curves, time, refrigerator and heater working state, at the same time PID control function |
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10.Curve recording |
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11.Data Acquisition (optional) | a. Screen interface curve output -- directly save the curve interface on the touch screen or any interface required by customers into *.bmp pictures stored in the U disk b. USB function -- During the test, the U disk is plugged into the USB interface of the controller, and the test data will be automatically recorded to the U disk and saved into *.csv data file (non-graph), and the sampling period can be set on the screen. With EXCEL and other software can open processing; c. Connect to the printer (optional) : -- Configure the printer, you can set the printing times according to the time to print the test date, set the temperature, measured temperature, set humidity, measured humidity. Network communication (optional) : Through the LAN (network port) of the computer to the switch, the switch is one-to-one, and the communication control is carried out for each device. |
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12. Main parts | Name | brand | |
controller | Independent research and development | ||
sensor | PT100 | ||
Ac contactor |
Qantas | ||
Thermal relay | Qantas | ||
Phase sequence relay | Qantas | ||
Intermediate relay | Qantas | ||
Solid-state relay | Qantas | ||
Circuit breaker | Qantas | ||
transformer | Chint | ||
Switching power supply | Mingwei | ||
compressor | Original binding | ||
10,safety protection device | |||
1.Refrigeration system |
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2.Laboratory |
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3.Other |
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11,Random accessories and data | |||
1.Sample rack | A set of dynamic sample holder (packed in the box) | ||
2.Power cord | One (installed on the instrument, three-phase five-wire system, 3 meters long, optional) | ||
3.Clarify the book | One copy (with warranty card) | ||
4.Measurement certificate | One (optional) | ||
12,Equipment installation site and conditions of use | |||
a.Site requirements |
a. Ground level, good ventilation, free of flammable, explosive, corrosive gases and dust b. There is no strong electromagnetic radiation source nearby c. There is a floor drain near the equipment (within 2 meters from the refrigeration unit) d. Ground bearing capacity: not less than 800kg/m2 e. Proper maintenance space around the equipment (see figure) A: ≥ 60cm B: ≥ 60cm C: ≥ 100cm D: ≥ 60cm |
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b.Ambient temperature |
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c.Power supply | a.AC220V two-phase three-wire; b. Voltage allowed fluctuation range: AC (1±10%) 380V c. Frequency allowed fluctuation range: (1±1%) 50Hz d. The grounding resistance of the PGND cable is less than 4 ohms. Power supply in TN-S mode or TT mode Note: The user is required to configure the air or power switch of the corresponding capacity for the device at the installation site, and the switch must be independently dedicated for the use of the device |